Alarm Code Water in Fuel

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ECR

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Joined
Apr 9, 2021
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Fluid Motion Model
R-25 Classic
Hull Identification Number
USFMLR2509G
Vessel Name
Scout
MMSI Number
338401869
Hello

We were coming back from Catalina this afternoon and an alarm code went off "water in fuel".

Our R25 SC has a Vovlo D3 150. I hit "ok" and the boat ran fine (no different than normal) the balance of the 20 miles back to Dana Point.

Any idea what would have caused the alarm code? The boat has 119 hours on it and our first major engine service is scheduled for next Wednesday.

Thanks!

Eric
 
Eric, I'm properly reading this wrong but a R 25 SC regardless of hours should have had several major services done to the engine in the last 5 years assuming it is a 2016 which I believe is the last year of production. Hour are for cruisers that put 100 + hours on their boats a year. Seasons are for those that put low hours on their boats. Regardless of hours fuel filters, oil and filter changes and anti freeze changes, belt inspections, water pump impeller and the many other preventative items should have been inspected to preserve the integrity of the equipment.

There are many gremlins that can cause the alarm. I would first rule out the obvious. Remove the filter and inspect it for contamination. That alarm is for a reason. It alerts the captain that there may be water in the fuel system and if not checked that water can do severe damage to the fuel system injector pump and injectors. The ok button tells the ECU that you know of the issue and will check it out.

Fuel systems in a diesel powered boat are easy to maintain but must be maintained. Diesel fuel over a period of time can go bad and moisture can easily be present in a tank that has minimal use. Fuel filter regardless of hour need to be inspected. I believe inspected more with less use.

Hours and years for maintenance get confused by many boaters. I enjoy reading post from Tony Athens owner of Seaboard Marine. He refers to this as Marine age. Example a 20 year old marine engine that is just coming up on 1000 hrs. The boat owner has never done a 1000 hrs service because it didn't have 1000 hrs on it. Right or wrong ? Wrong !!! The manufactures state in their maintenance manual every 100 hours or once a season, 200 hours every two years , 300 hours or every three years ........ The owner of the 20 year old boat should have done the 1000 hour inspection 4 times in that 20 years.


Sorry for the rant but if an alarm goes off and the engine runs fine don't pass it off as what could be wrong. My answer is check the fuel filters Primary and secondary that should have been changed in the last 12 months. After checking the filter and determining it clean install a new filter anyway $$$, yes but that is the cost of boating. If the issue comes back replace the water sensor on the bottom secondary filter. The sensors have been known to have Kremlins. If the issue comes back fill the tank but do not add an additive. Run that tank out. Refill and start using an additive again. I would assume a 5 + year old boat with only 120 hrs has add a lot of fuel additives to maintain the integrity of the fuel. It has not had many trips to the fuel dock in 5 years.

Good luck with your troubleshooting Eric.
 
Eric,

I have the same boat and had many water in fuel alarms. I also agree with Brian's post above.

None of the times I got the alarm did I find any visible water in the on engine filter with the sensor. So after a while instead of draining the filter when the alarm occur, I would stop the engine and turn off the ignition. This resets the alarm on your display. Then after turning on the ignition and restarting the engine if the alarm reoccurred I planned to stop the engine and drain the filters. I never had the alarm reoccur. Others can say if this is a good approach, but it seemed to make sense to me.

I did however find a small amount of water (less than 1/2 oz) occasionally when I changed the filters in the off engine fuel filter and also in the fuel tank. After much investigation both looking at the fuel on refueling and the boats fuel system components, I found that the fuel tank vent will allow water into the fuel tank. On the RT25SC the fuel tank vent is mounted on the slanted part of the transom. I don't believe the type of vent used is applicable to anything but a vertical surface. I placed a clam shell cover over the fuel vent and have not seen any water in the system in the last few years.

Another item to do is to use CRC on the connector that attaches to the "water in fuel sensor". I do this every time I change the filter.

Good luck in your investigation... Dick
 
Thanks, Brian and Dick.

Really appreciate the responses.

We bought the boat back in February and it had 75 hours on it.

It had been sitting out of the water for probably a year+ and had very little use. We did do some basic engine maintenance (fluids) and removed the old fuel that had been sitting in the tank before we launched.

I will talk to our mechanic when he comes to the dock this week and inquire about a more routine maintenance program.

This is our first boat and learning a tons so I appreciate all the advise.

Cheers!
Eric
 
Have have found that sometimes fuel purchased with additives like Valve-tech have sometimes caused am erroneous alarm.
 
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