EZ Loader Trailer Lights Inop- Fix

CaspersCruiser

Well-known member
Joined
May 11, 2016
Messages
892
Fluid Motion Model
R-27 Classic
Hull Identification Number
FMLT2709G112
Vessel Name
Cookie
MMSI Number
368203460
I’ve had my 2012 R27 for five years. The trailer lights always worked fine, until they didn’t a few days ago. All trailer lights were inop.

The head scratcher was that the electric over hydraulic brakes functioned normally as did the trailer lights on the stern of the boat that are powered by a separate cable (I am unsure whether the later model trailerable boats have these lights). When I turned the ignition key on in my 2014 Silverado, I got the routine “Trailer Connected” message on the dash. The only things inop were the lights on the trailer.

To eliminate that a fault in the truck was the issue, I verified that the 7-way round trailer light plug on the truck was sending power to the trailer lights. I did some other troubleshooting, but I’ll cut to the chase: I thought all along that the problem was a bad ground and it was. On my EZ Loader trailer there is one common ground wire, a white, that exits from a wire bundle under the coupler. This wire terminates in a large ring terminal that is on the large bolt that holds the trailer safety chains. It is very easy to miss this ring terminal location because it is almost completely obscured by the chain.

To my astonishment, this ring terminal was not secured. It just wiggled around on the bolt about 1/8”. The safety chain link through which the bolt passes did not hold the ring terminal against the frame. I am surprised the lights didn’t quit working before now. Another issue was that the ring terminal was installed backwards so that the neck of the ring terminal prevented it from laying flat against the trailer frame.

I removed the bolt, scuffed up all the parts to remove surface corrosion, turned the ring terminal around, put a washer between the chain link and ring terminal and reinstalled the bolt. The ring terminal is now completely secure, it is held flat against the trailer frame and the trailer lights work normally.

I am somewhat surprised that there is only one ground path for all lights. As I found out, if that single ground fails, all trailer lights fail.
 
CaspersCruiser":222fxsvk said:
I thought all along that the problem was a bad ground and it was.

In my experience, 99% of the time trailer wiring issues (for any kind of trailer) are due to a bad ground.
 
I have rewired boat trailers several times. I prefer not to ground the lights through the trailer frame. I run a separate ground wire down both sides and connect them directly to the light fixtures' ground wires. I solder all connections, wrap them with rubber tape, and cover them with silicone caulk. I also use sealed light fixtures. I have had remarkably good service from lights hooked up like that.
 
Even in fresh water, the problem you describe is common. Suggest you put grease on the connection to the trailer frame. Same on the ground connection on your lights if they are not wired for both hot and ground.
 
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