How to Replace Courtesy Lights

Joined
Jun 18, 2021
Messages
18
Fluid Motion Model
C-30 S
Hull Identification Number
FMLT2905F718
Vessel Name
Rose Marie
Does anyone know how to get the end caps off to replace these lights so I can access the screws and replace them? I have tried prying cutting them out. I must be missing something and the Hella site does not help at all. I have a 2018 Ranger Tug 29S. If you have any recommendations on what to replace with. Currently thinking replacing with the same.

Thanks!
Hella Courtesy Light.jpg
 
Pretty sure they won't come off clean. Mine didn't. Needed to replace entire unit. The ends caps will pop off with some force but they will be ruined.
 
Yea, like demoted said, you'll need to pry the sides of with a tiny screw driver but it's going to mark up the platic, poor design. I ended up replacing them with a different brand, just some ones from amazon that looked good that were simular dimensions
 
I just replaced all 6. The best way I learned was to take a screw and just screw into the caps. The screw will stop after the cap and force it to come away from the light.
 
The Hella installation instruction sheet includes a note:
"With most mounting configurations, end caps cannot be removed without being damaged, do ensure you are satisfied with the installation before adding the end caps. Spare end caps can be purchased separately."
 
My two transom courtesy lights have been burned out for well over a year. But the rest of the lights worked, until they didn't. The fuse blew. I replaced it, they worked again, until they didn't. Now they were blowing the fuse as soon as I put one in. The lights on the transom rather than just failing, shorted out.

I replaced both this past weekend. I just shoved a flathead screwdriver into the caps and destroyed them as they came out.

The new lights come with only 6" of wire. For the two on the transom, there was no way I was going to get a crimp tool and a heat gun back under my transom, inside the boat, 6" from the light installed. I had to stretch the wires.

On the boat, normal 12volt electrical is color coded as follows:
Red is 12v postive
Yellow is 12 negative.

The LED lights come with a black and yellow wire that's 6" long.
I used 18" of red and yellow 18awg, to give me longer wires.

Using a step-down butt connector (22/24 to 18 AWG)
  • LED Yellow to 18awg Red.
  • LED Black to 18awg Yellow.

This can be heat shrunk with the part not installed. Then Install the light. The heat shrink butt connectors will easily make it through the fiberglass. I used some marine grade silicone to seal the connection of the LED light to the boat, and to fill the screw holes in to seal them as well.

Then connect the Red wire (LED side) to the boat (blue wire). Connect the yellow wire (LED side) to the yellow wire (boat side). I used a 16awg butt connector. Heat gun and crimp tool were still cramped, but doable with the extra length wire.

I had LaZina film me do work and will publish something on YouTube, providing illustration.
Total time, was a about an hour to do both.

My courtesy lights all work now.
 
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