The plug was put in the morning of 4 March. I screwed the plug in with my fingers to make sure it wasn't cross threaded and then a SLIGHT snug with a crescent wrench right before we left on our outing. We returned on March 6th and I tried to remove it. Sometime in that time frame Hercules visited to tighten it up a little more. Yesterday, after the plug had soaked overnight in penetrating oil, I got out the torch and heated the housing around the plug hoping this would expand it a little. I used a 6 point socket (at this point I still had a square head on the plug) and a breaker bar with extension. Nice snug fit. I said a little prayer and applied pressure. First, lefty loosey--nada, then a little righty tighty--nada. Back again lefty loosey with even more force--nada. So, I stopped, cursed a little, shed a tear or two and then took swig of rum (can't work on a boat without rum). Knotflying had mentioned the whole plug housing is held in place with 3 screws. I remember seeing them glow when I was using the torch. Thinking, if the plug is stuck and I take it in and out all the time these 3 screws that have NEVER BEEN REMOVED will strip and then what will I do. But I'm a stubborn SOB and don't give up easy so I got my ratchet screwdriver with the square bit and went back in for battle. THANKS Knotflying!! Each screw came out with only the slightest effort. They're short, maybe 15mm in length and looked almost brand new. Once the screws were removed the housing with frozen plug just pulled off! Imagine that! There's some chalking material on the hull to seal the plug housing so I cleaned the area and covered the hole with duct tape. Now I can really put some thought into getting the plug out! Thanks to everyone who had ideas, thanks again Knotflying. Any thoughts on resealing the plug back on the hull? I know I'm going to get slightly longer screws to reattach the housing. I will ALWAYS, ALWAYS use an anti seize compound on the keel plug and I will ALWAYS, ALWAYS, use a little rum to help me get through my boat journeys.
CHEERS!!
Karl