My boat’s Yanmar 4BY2 overheated over a several month and $10,000 problem.
During the hunt I and a mechanic I hired for the stuff I could not reach at 73 years old:
1. Pull and replace the visually undamaged impeller.
2. Monitored heat exchanger with IR gun. Exchanger was not hot so we flushed it.
3. No improvement, mechanic removed and radiator shop flushed it. No improvement, but losing coolant.
4. Bridged out domestic hot water and cabin heater. Leak stopped, but heat exchanger still not reaching expected 160 degree temp for raw water.
5. Opened where print said the thermostat was located. Not there!
6. Mike Rizzo told us where thermostat was on his boat. Mechanic found and removed thermostat from exhaust manifold. Found it on print among exhaust print footnotes. Result, engine ran fine up to 2000 rpm or so. Thermostat not opening when boil tested.
7. The person who sold me the impellers suggested I examine the bottom paint! They had painted the foolish inlet screen partially closed, restricting coolant flow. Pried out screen.
8. Same guy also asked if I had a wash down pump tapped off the raw water pump. My boat did. - it was leaking air into the coolant line. I removed it and plugged line. Now the engine ran up ti about 2800 rpm before overheating. In the process I found 2 more broken hose clamps.
9. I mentioned the painted screed to the impeller sales person who suggested I remove the nearly new impeller and test for slippage. I did, it did slip, so I put in the third impeller. The engine now runs wot for hours without overheating.
Thanks to everyone who contributed ideas. While the mechanical work was very expensive, everything Eagle Marine did was discussed and approved in advance.
Lessons.
1. Some of the problems were Yanmar unique such as the thermostat location.
2 the defective hose clamps and poor decision to draw wash down water from the raw water inlet are probably problems on any Ranger or Cutwater and may be problem on your boat.
3. The Thur Hull screen just won’t work if painted and may be to small in any case if you run wot for long.
4. Impeller slipping is apparently more common than I knew and should be suspect if tour sea strainer or screen clogs.
Stuart Bell
Ranger 25: Shearwater
(561) 352-1796