Second Radar Mast Support

Kamalani

Well-known member
Joined
Nov 26, 2008
Messages
208
Fluid Motion Model
C-24 C SE
Hull Identification Number
FMLT2122
Vessel Name
Kamalani
MMSI Number
338094507
After reading, (and thoroughly enjoying), Rick and Cheryl Odendahls' account of their "voyage" east along Route 66; "ROUTE 66 BY TUGBOAT", I was interested to read of their addition of a second mast support pole for trailering. Our R-21EC suffers from the miserable condition of California's highways, and while towing, the radar mast takes quite a beating. Even with the side stays hooked and the flag halyard tied firmly down to the bow cleat, the side to side motion is excessive.

Has anyone tried the two-strut approach, and would possibly be willing to share some pics?

Thanks, Alex "Kamalani"
 
Alex,

Here's a more detailed description of what I did to add a secondary mast support.

Here's a picture of the final rig;

http://odendahls.com/SecondaryStrutRig.JPG

The forward support strut came with the boat. When I bought the boat, the screws that hold the base of the strut to the cabin top were stripped. Also note that the black plastic clip that holds the strut when not in use is broken. It's possible that the screws stripped and the clip broke when a previous operator accidentally grabbed it as a hand rail, or possible they worked loose under load when trailering. I don't really know.

The set screw in the part that attaches to the mast is missing, perhaps intentionally to allow the post to slide into the receptacle that is part of the mast without the use of a hex key. Therefore, the only thing holding the mast down is gravity. I originally tied it down with some line between the mast and the hand rail, but this still allowed some movement and the support strut slipped out on a bumpy road, and the radar antenna contacted the cabin top. I saw the problem in my truck's mirror and stopped at the next exit. I replaced the line with the orange tie-down that you see in the picture. This worked for a couple of hundred miles by putting the base under a compressive load. I repaired the stripped holes with some marine epoxy putty, but I wasn't sure that I had really addressed the root cause of the problem.

I wanted to be confident in the strength before driving cross-country, so I went to Custom Canvas and Awnings in Henderson, Nevada to fabricate the secondary support strut. Coincidentally, there are pictures hanging on the wall in the shop of David and Maureen Baker's former R-25 Solitude and the bimini that Custom Canvas built for it.

The additional bracket is a split clamp that is attached to the mast just above the original.

http://www.odendahls.com/IMG_1354.JPG

The base of the secondary strut is a quick release swivel that releases with the push of a button.

http://odendahls.com/Strut%20Base.JPG

The top of the secondary strut attaches with a clevis pin. The strut is removed and stowed below when the mast is up.

http://odendahls.com/ClevisPin.JPG

I've added a little gorilla tape to secure the clevis pin from road shake, but am considering replacing it with something that is secured with a split ring.

http://odendahls.com/ClevisPinwithTape.JPG

You can also see that I've just tied off the extra length from the orange tie-down rather than cutting it off.

I have about 2000 road miles on this rig and it is working well.

The parts were around $100.

Hope this helps.

Rich
 
Interesting solution, Rich...
The first day I had the boat I decided the single strut was not adequate support so I have always removed the tower and put it in the back of the truck when towing... Being truly lazy I appreciate 'easy'... I am strongly considering swiping your design...
 
I am interessted in how you take off the tower without leaving the radar laying on the top of the tug. I need to remove the tower, and the fake stack, to put my R-25 in the RV barn for the winter and end up with the radar tied down on the roof. Seems like it would be better if I could disconnect the radar unit somehow and take it off the roof as well. I would appreciate hearing what I am missing.
John Turner
John's Folly
 
Rich - thanks for the very detailed response to my question. Now the only problem is that I see that your mast folds to the port side while mine tilts forward. The support strut in my case lies between the windshield and forward hatch. I have ordered the parts and pieces to make up a second strut to be attached from the opposite side. Since there is no space for it to be stowed alongside the original strut, I plan to make it removable with clevis pins on both ends. Here's hoping...
 
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