Secondary Fuel filter on 2009 Cummins 150

Al Spencer

Member
Joined
Oct 14, 2021
Messages
15
Fluid Motion Model
C-26
Hull Identification Number
FMLR253D617
Vessel Name
Sapphire
I need to change the secondary fuel filter on my Cummins 2009 150 hp engine. There is a wire coming from the bottom of the filter and I don't know how to remove it so i can unscrew the filter. Has anyone replaced one like this? Any help would be greatly appreciated.
Al Spencer
 
It is for a water sensor. The plug is sort of rectangular, or oblong in cross-section, and there is a tab on one side that you must squeeze with your fingertip and then pull off the outer half of the connector. I figured mine out with a mirror, and once I knew where to press with my fingertip, it came right off. Going back on is even easier because it can only go on one way. You might want to take a photo of the plug and put it in your maintenance book so you remember the next time. :idea: (I always am sure I'll remember, but don't)
 
Thanks I am going out and give it a try will let you know how it turns out.

Al
 
Thanks again for the info I finally got the plug off and will now get the filter changed.

Al
 
The saga continues I got sensor off and filter off new filter on but the instructions say to loosen the bleeder screw and push the pump until clear stream with no bubbles. I can't find the bleeder screw I have used mirror and inspection camera with no luck. Is there another way to fill the filter and bleed the system. My old boat had electric lift pump so just had to turn on the key and wait. Any help would be greatly appreciated.
 
The bleeder screw is not a screw. :? It is a short nipple with a single hose barb on one end, a hex nut in the center, and a tapered seat (that you cannot see below the threads) in the body of the primer pump. It looks just like the bleeder fitting on a brake cylinder, and works the same way. I believe it is a 10 or 11 mm hex, best worked with a box wrench. Looking at the filter/primer assembly with the plunger on the right, it is located on the left side right under one of the hoses coming into the top section of the pump, opposite the pump push plunger. It is a little difficult to get the wrench on the hex. The outlet is a single rib barb and 1/8" clear vinyl tubing fits on it. I break it loose, then put the wrench on in a position that will get me at least a 1/4 turn, then push on the tubing, about 15" long, over the end of the bleeder. I drop the discharge end in a clear plastic bottle and start pumping. When you get the air out of the filter, you will get a steady flow into the bottle. Keep pumping until there are no bubbles in the fuel being discharged, then push the plunger once more and close the bleeder before you let off the plunger. With the bleeder screwed in tight, you should be able to pump to a hard plunger in very few strokes if the air is out. If you put fuel in the filter before installing it (this is NOT recommended by Cummins because it is unfiltered fuel) this goes much faster. Tip: tape the plastic bottle upright with masking tape to the step or the head door so it does not take off when you are pumping. A large rag under the filter is a good idea also since you may get a drip from around the bleeder threads.
 
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