Stern Thruster Removal Advice Needed

S. Todd

Well-known member
Joined
Jan 27, 2015
Messages
756
Fluid Motion Model
R-29 S
Hull Identification Number
FMLT2916J021
Non-Fluid Motion Model
Innova & Paddle North kayaks
Vessel Name
Audrey Rose
MMSI Number
368196550
I have a minor leak in one of the mounting bolts or the mounting flange on my stern thruster so I need to remove it and re-mount it with 3M 4200. My boat is a 2015 R25SC. In order to remove the thruster motor, I need to remove the control cable that attaches to the front side of the motor between the power cable attachment bolts. How does one remove that control cable? Does it unscrew? Do you just pull it off? Some other method of attachment?
 
The control wires are a tail about 4 feet long. There should be another plug connector in the line further up. This is a bit different then the bow because of the explosion proof case on the motor.
 
Apparently they changed things from your 2011 model to my 2015 model because mine clearly has some type of connector at the motor housing and there is nothing but wire from there to the control module at the helm. Removal of the motor without disconnecting the control wire is problematic because is sticks out so far forward.
Someone from the factory must know how they put these together when they install them?? Some advice please.
 
Not sure if this helps but I'm going through a replacement of my stern thruster motor on my 2011 R29. The control cable should unscrew from the motor housing (which I think you identified). The tech found that the motor mounting surface to the hull-mounted flange was metal-to-metal. Not exactly a water tight fitting, given mine is mounted in a bilge pocket. The tech is going to put a ultr-thin gasket between the two surfaces at the re-install.
 
I’ve done thruster work on a R25 and R29 and on both had a shop tear down the thruster with the R25 thruster being repaired and reinstalled and the R29 thruster found to be unrepairable.

In the pictures I was sent it appears that control wire you reference as appearing “attached to the front side of the motor” which I think you mean appears attached to the front side of the case? Isn’t attached to the case, it runs through the case on its way to its connections to the various sollinolids within the case.

That sloped plastic piece with a hex on the base at the wire entry point into the case is just the way they seal up the entry point of the control wire. On one thruster I unscrewed the hex head and within was just the wire going on its way to its various connections within the case, with the cap off you could pull and push the wire a bit but it was in no way a plug or connection.

Realise for a waterproof rating things have to be sealed up pretty good and for an explosion proof rating things have to be sealed up really really really good. On the one you’re just keeping water out on the other you’re keeping vapor out.

The R25 thruster I worked on was a 2006 model, the R29 model I worked on was a 2012 model and the one I replaced it with was brand new and all three had that funny little hex head sloped thing where the control wire entered the case you’re referencing so I don’t think anything has changed in this part of the manufacturing of the units.

Becha you trace that control wire again and you’ll find the plug someone referenced here, all three of the thrusters I worked on had a plug some feet up the control wire. Or you could unscrew the hex head while the thrusters still mounted and see what’s underneath there, likely just the wire going on its way.

By the by, the water getting in is first getting by the seal on the base of the switch leg, the outer part of the thruster assembly so you might try dropping it off first from the outside and resealing it prior to pulling the thruster motor.
 
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