Deck wash down not operational

Duane&Monte

Member
Joined
Oct 1, 2025
Messages
5
Location
Mid continent America, Omaha, NE
Fluid Motion Model
R-27 Classic
Hull Identification Number
FMLT2711G516
Vessel Name
Beyond
MMSI Number
?
Continuing with the first time winterizing of my new lovely 2016 R27, could not make the wash down pump function. The 20A fuse adjacent to switch was burned so replaced. No functionality. Checked the wash down fuse on the PDP (good). What is my next possible step to wash down functionality? Maybe switch itself is faulty? Pump?
 
Start at the switch with your Multimeter, and work backwards to find 12V. That's what any mechanic that you would hire would do. 2016 would tell me, it's probably a bad or corroded connection. I have a 2016,so I speak with experience! 😎
 
Start at the switch with your Multimeter, and work backwards to find 12V. That's what any mechanic that you would hire would do. 2016 would tell me, it's probably a bad or corroded connection. I have a 2016,so I speak with experience! 😎
Thank you Eagle 2. I will do the multimeter. Really appreciate the advice.
 
My 2017 R29 has a Johnson pump 10-13406-103 (Amazon). The same pump is used in two places, wash-down and fresh water system. The high pressure 42 psi switch burned out, killing the whole pump. This is built into the pump. The pump is about $200 or new switch, two for $11 on Amazon.
 
Same issue on my 2011. Found the pressure switch on the pump was cracked. New switch and good. Had to remove the pump for acess.
 
On my 2012 R27, it was corrosion in the open end of a heat shrink butt splice. During manufacture of the boat, the heat shrink was was not activated on the pump side of a butt splice that was carrying 12V to the washdown pump. That allowed the wiring to corrode and fail. I found it by tracing the 12V wire from the switch back towards its source. I didn’t have to go far. The failed butt splice was in wiring enclosed in some split flex tubing about 18” from the switch. The same failure could have happened in the ground side of the wiring because the ground wire also had an open ended butt splice. I replaced both butt splices.

And as a reminder, 12V appliances like pumps and such require a lot of current. It’s not always going to be a broken wire. It can be corroded connections like ring terminals or switch terminals or poorly crimped butt splices in either the 12V or ground wiring not allowing sufficient current to flow. One may be able to measure 12V to an appliance, but resistance from bad connections will not allow sufficient current to reach the appliance and make it operate. Example: One appliance on our boats frequently cited as inoperative are the dual trumpet horns. They require 8 amps of 12V. My boat was manufactured with wiring to the horns one gauge undersize than called for by the horn manufacturer. That combined with another poorly crimped, but intact, butt splice in the ground wiring did not allow sufficient current to flow to the horns. I replaced butt splices in both the 12V and ground wires to the horns and then they were loud and clear. FYI: Those wires are under the stack tunnel and not easy to get to! The mast has to be removed.
 
On our 2014 R27 I need to clean the fuse holder and fuse holder next to the wash down switch every year. After cleaning I add some dielectric grease and it’s good to go for another year. Because the switch and fuse sits near the stern it gets a lot of salt spray and mist which makes it very susceptible to corrosion.
 
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I had the same problem with our fuse holder on that switch. I determined that the circuit was already protected by the same value fuse at the fuse block so I just bypassed that fuse holder.
 
On our 2014 R27 I need to clean the fuse holder and fuse holder next to the wash down switch every year. After cleaning I add some dielectric grease and it’s go to go for another year. Because the switch and fuse sits near the stern it gets a lot of salt spray and mist which makes it very susceptible to corrosion.
I'm trying to figure out some kind of cover for it myself
 
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