BB marine
Well-known member
- Joined
- Feb 1, 2016
- Messages
- 2,916
- Fluid Motion Model
- C-26
- Non-Fluid Motion Model
- Grady White 208
- Vessel Name
- PORT-A-GEE
After much thought in this ventilation subject I thought I should look into it more. Ranger/Cutwater support team insist there is not an issue with ventilation and heat in the engine Compartment. Their response was ,we have built these boats for years and have engines out there with thousands of hours and have never had any engine failures or electronic failures do to heat because of lack of ventilation in the compartment. Their designed ventilation system of using no air circulation or vents and exclusively relying on the air gap between the hull and cockpit liner to be more then a sufficient means for ventilation and compartment cooling has given no issues. I agree there should be sufficient air for induction of the engine. I also agree that a boat used in cool climates and cool water temperatures with an open cockpit,the design is adequate. It does help with drier air for engine air induction which is important. My question is, what happens when a Cutwater or Ranger owner adds a full cockpit enclosure to gain some added livable space reducing some air movement ? What happens to that engine compartment temperature when running in warmer water, warmer ambient temperatures ? What happens if cruising at hull speed with the engine running at 1980 rpm consuming 160 CFM of air for induction and thermostat maintaining the engine at 180 degrees. I can't speak for others but I know what I experienced.Very warm engine compartment temperatures.My next question is what happens to the inverter that is being used in that compartment generating heat and cooling fans blowing to try to cool it ? What happens to the relays, the MCC, the 180 amp alternator generating heat because it is generating amperage to feed the inverter and charge the house batteries ? What temperature increase is experienced if I was running a generator in the compartment? How does that warm air get out of that compartment? I'm not sure ! Does the Cutwater / Ranger ventilation system rely strictly on the engine induction to pull air in and exhaust air out of the compartment?
When I asked these questions to Cutwater/Ranger support team response was "we haven't had issues with its so it doesn't concern us"." If you want to add fans go ahead and add them". The next advise was" you should reach out to a Volvo for an installation manual if your worried about it". I did. Volvo has a complete section for their Ventilation requirements. There is an explanation of where to install the ventilators how much air is needed to supply the engine and how much air is needed to provide adequate ventilation for compartment cooling. These specifications are based on the engine HP. I added the 220 hp into the calculations provided by Volvo. The results showed sufficient available air for engine induction and cooling. The results also showed there was insufficient air movement in the compartment because there is no way for the air to get out. With the engine running there is a negative pressure in the compartment. The designed system is not a passive ventilation system with ventilators forcing air in a inward direction and and forcing air out with a outward direction.The air is pulled in around the air gap of the interior of the cockpit by the engine. Volvo specs for a 220 hp require 405 CFM of air movement coming in and 405 CFM going out for proper cooling. The requirements for engine induction are dependent on engine demand and are separate from the air for cooling ventilation . Example a 220 D3 at 2000 rpm 169.5 CFM, of air for engine air induction is required, moving and changing that quantity of air, 3200 rpm-328 CFM, 4000rpm-392 CFM, 4130rpm-406 CFM. If I run my engine WOT I will meet Volvo's minimum requirement of air movement in the compartment for proper cooling. The compartment needs this air movement at all times when running at any speed the temperature of the engine is consistent with 180 to 200 degrees F regardless of engine speed.When at 2000rpm cruising for 6 to 8 hrs moving less then half the required air for cooling I would expect the compartment temperature to get warm and it does. Volvo rates their engine HP at 77 degrees F. for maximum output There is a small percentage of HP loss for every 18 Degrees F above 77 degrees F. My calculations were -(6% loss in performance and fuel economy while running last fall not much but measurable ). Volvo recommends that engine compartment temperatures at sea trial be no higher then 36 degrees above ambient using 77 degrees as standard ambient. They also recommend that if temperatures are found to be consistently at 113 degrees F or above to derate the engine. When I emailed my findings to Cutwater/Ranger support team the response was," we have been doing this for 12 years and never had an issue with the ventilation in our boats " There is nothing we will change or plan to change on how we install the engines but respect what you are trying to do to extra protect your boat and engine. While I disagree with them I have to respect there experience and expertise they build the boats. I probably have nothing to worry about but I'm still adding a true passive ventilation system with engine fans to the boat. I will use the fake exterior vents and install exterior ventilators with fans that will run while the engine is running. The fans will be for continuous duty rated at 5000 hours These are standard engine fans used by many boat manufactures for engine ventilation.








This is a few pictures. It doesn't look like much but I have a lot of time invested in this and the rest of the system. All thru deck connections are epoxied in then sealant applied exterior and interior all connections have life calf sealant applied. a 3/8 drain is used that is run to the bilge . I don't expect water to get in but if it does it has a drain system I am trying to put the system out of sight but efficient. I will post more pictures when everything is completed.
Brian Brown
Cutwater 26
PORT-A-GEE
When I asked these questions to Cutwater/Ranger support team response was "we haven't had issues with its so it doesn't concern us"." If you want to add fans go ahead and add them". The next advise was" you should reach out to a Volvo for an installation manual if your worried about it". I did. Volvo has a complete section for their Ventilation requirements. There is an explanation of where to install the ventilators how much air is needed to supply the engine and how much air is needed to provide adequate ventilation for compartment cooling. These specifications are based on the engine HP. I added the 220 hp into the calculations provided by Volvo. The results showed sufficient available air for engine induction and cooling. The results also showed there was insufficient air movement in the compartment because there is no way for the air to get out. With the engine running there is a negative pressure in the compartment. The designed system is not a passive ventilation system with ventilators forcing air in a inward direction and and forcing air out with a outward direction.The air is pulled in around the air gap of the interior of the cockpit by the engine. Volvo specs for a 220 hp require 405 CFM of air movement coming in and 405 CFM going out for proper cooling. The requirements for engine induction are dependent on engine demand and are separate from the air for cooling ventilation . Example a 220 D3 at 2000 rpm 169.5 CFM, of air for engine air induction is required, moving and changing that quantity of air, 3200 rpm-328 CFM, 4000rpm-392 CFM, 4130rpm-406 CFM. If I run my engine WOT I will meet Volvo's minimum requirement of air movement in the compartment for proper cooling. The compartment needs this air movement at all times when running at any speed the temperature of the engine is consistent with 180 to 200 degrees F regardless of engine speed.When at 2000rpm cruising for 6 to 8 hrs moving less then half the required air for cooling I would expect the compartment temperature to get warm and it does. Volvo rates their engine HP at 77 degrees F. for maximum output There is a small percentage of HP loss for every 18 Degrees F above 77 degrees F. My calculations were -(6% loss in performance and fuel economy while running last fall not much but measurable ). Volvo recommends that engine compartment temperatures at sea trial be no higher then 36 degrees above ambient using 77 degrees as standard ambient. They also recommend that if temperatures are found to be consistently at 113 degrees F or above to derate the engine. When I emailed my findings to Cutwater/Ranger support team the response was," we have been doing this for 12 years and never had an issue with the ventilation in our boats " There is nothing we will change or plan to change on how we install the engines but respect what you are trying to do to extra protect your boat and engine. While I disagree with them I have to respect there experience and expertise they build the boats. I probably have nothing to worry about but I'm still adding a true passive ventilation system with engine fans to the boat. I will use the fake exterior vents and install exterior ventilators with fans that will run while the engine is running. The fans will be for continuous duty rated at 5000 hours These are standard engine fans used by many boat manufactures for engine ventilation.
This is a few pictures. It doesn't look like much but I have a lot of time invested in this and the rest of the system. All thru deck connections are epoxied in then sealant applied exterior and interior all connections have life calf sealant applied. a 3/8 drain is used that is run to the bilge . I don't expect water to get in but if it does it has a drain system I am trying to put the system out of sight but efficient. I will post more pictures when everything is completed.
Brian Brown
Cutwater 26
PORT-A-GEE