For Volvo D3 owners

Scuffy

Well-known member
Joined
Mar 5, 2015
Messages
473
Fluid Motion Model
C-28
Hull Identification Number
FMLT27161
Non-Fluid Motion Model
Float On Tandem Axle Trailer
Vessel Name
Tinytown
MMSI Number
338190746
Our boat a 2014 R27 with a Volvo 200 hp D3 has about 200 hours on it currently. Last year while boating in the Pacific Northwest we experienced slowly climbing engine temperatures when running above 3300 rpms. The temps would immediately drop by reducing rpms. We have the impellor changed every spring. So while in Marathon in the Florida Keys this month I had Marathon Boatyard in Marathon (an authorized Volvo Penta service center) do an impellor change and switch out the engine the raw water pump belt along with the second engine belt which drives the alternator. At the same time check the raw water belt tensioner. I mentioned to Juan the mechanic from Marathon Boatyard about the higher than normal engine temperature at higher rpm’s. He immediately closed the thru hull to the strainer basket and pulled the raw water hoses off the transmission cooler. The raw water hose comes out of the strainer basket and goes around the engine and connects to the port side transmission cooler located at the rear of the engine on top of the transmission. On the starboard side of the transmission cooler that hose carries the water that passes thru the transmission cooler to the raw water pump.
Once Juan had both hoses off the trans cooler he took a water hose on the starboard side of the transmission cooler to back flush seagrass other debris from transmission cooler that had gotten through the raw water strainer. He held a plastic Folger coffee container to catch the out flow on the port side of the transmission cooler. He used a pick to loosen any sea grass on the port side of the cooler while back flushing out the disc located inside the transmission cooler which looks like a smaller metal version of the white plastic discs that come with the boats for the scupper drain system. He kept picking and flushing until after many fill ups and dumps the coffee container just had clean water with no seagrass or foreign matter was seen in there. This sea grass caused a restriction by partially clogging the disc with holes in it thus restricting the full flow of water getting through the transmission cooler onto the engines raw water pump. The impellor that was removed looked perfectly normal. Once you know about the possible restriction in the transmission cooler it’s an easy thing to check and correct. It was also recommended that I carry a raw water belt tensioner in our selection of replacement parts. Because of the salt water environment and close proximity of the bilge area raw water belt tensioners seem to corrode and will seize up. The other belt tensioner for the alternator belt does not seem to be effected. A replacement raw water belt tensioner is about $181.00 dollars. It was recommended the next impellor change to also replace the raw water belt tensioner.
I attended the Volvo seminar at Roche Harbor and I think this was something they should cover the above in the future. Especially since I spoke to the factory speaker about this very same issue. I never knew there was a possible restriction in the trans cooler. I hope this helps some to be able to apply the simple fix to clean the strainer located in the transmission cooler. If your temperatures go up more than normal running at higher rpm’s checking strainer in the transmission cooler would be a great place to start.
 
Thanks Dave. Good info. I guess I'll be flushing my transmission cooler tomorrow!

Curt
 
Thanks Dave for your informative and thorough explanation for the Volvo D3. Do you or anyone else know if this would be the same for the Volvo D4 engines?

Jim F
 
Probably is the end of the heat exchanger tubes. Looking at it thru a mirror it looked like a metal disc. But as an oil cooler the heat exchanger tubes are probably more likely was what I was looking at, but it did look like a metal strainer looking at it from the port side. I have no idea if the D-4's have the same transmission cooler but it would make sense.
 
This is good information. It makes sense that this would be a place for debris to collect and obstruct water flow. This will now be added to my preventative maintenance check list. Thank You the information.
Brian Brown
26 Cutwater
PORT-A-GEE
 
main.php

Picture looking down at transmission cooler. Silver elbows are the oil lines to and from the transmission. The raw water from the strainer is on the right and the left hand hose continues to the engines raw water pump. The picture shows the hoses in reverse unless you turn it upside down. To back flush out the trans cooler apply water hose from the hose connection on the left in the picture which in the real world is on the starboard side where the hose feeding the raw water pump attaches and use a container on the opposite side to catch the water coming thru for signs of sea grass etc. I usually check the raw water strainer after each trip. I guess this just happens for whatever reason.
 
I completed the transmission cooler flushing per Scuffy's instructions. It was a fairly straightforward process thanks to Scuffy's excellent instructions. There was a bit of stuff in there but not a lot, mostly small strips of eel grass. The grass seems to be able to get fairly far into the cooler as very few pieces were visible upon visual inspection. With a long flush from the outlet side I was able to get a few more pices to come out.

Here is a photo of the inlet side Scuffy's described after it was flushed.



Curt
 
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