Project completed.
😀
The last part was to walk the impeller's pulley belt back on. This took a bit longer than I expected as the first two attempts ended with the belt riding up onto the impeller pulley's edge just a tad, and once this happens the belt had to be removed and the whole 'walking' operation repeated. Jim Favor warned/alerted me about this happening to him and his advice was good as I may not have noticed it otherwise. I stopped before my third attempt and gave this 'belt walking' some thought as having the belt ride up onto the impeller's pulley lip had happen twice and using the same technique gave me no assurance it wouldn't happen again.
You must remember, I'm doing this work single handed, and even if I did have a 2nd person with me it would not help as only one pair of arms/hands can get to the pulley's belt to walk it on.
The reason the belt persisted in riding up onto the impeller pulley's rear lip was that as I walked the belt onto the engine's crank pulley the belt going onto the impeller's pulley would bend sideways slightly away from aligning itself onto the bottom of the impeller's pulley grooves precisely. My left hand could not reach down that far to coax the belt correctly onto the pulley's grooves and my right hand which also couldn't reach that area any rate was needed to crank the engine over clockwise.
I needed an artificial arm that was long enough... Ah-ha I thought... the 3' or so long 1.75" coat hanger rod I use for stopping items from sliding off my cave lid to the hinge area and disappearing out of sight might be my answer. It was as my photos below show. With my left hand I held the wooden rod and used it to coax the belt onto the lower section of the impeller pulley's grooves as I cranked the engine over clockwise with my right arm/hand. My first attempt succeeded.
😀 ... and I checked the belt's alignment thoroughly by cranking the engine to make the impeller's pulley make a full 360º turn. It looked good... sigh and much relief.
🙂
Ok... now to check for leaks and none found. Washed the impeller's housing down with fresh water and mopped that up to be dry from the bilge with a dry towel.
I ran both bilge pumps manually to make sure they were functioning and they were.
I opened the thru valve and checked again for leaks. None found after some 5-10 mins of waiting.
🙂 Relief.
Tidied up all my tools and got the cabin ship-shape as if no one had been working on their belly for hours etc. :lol:
Was tempted to start in on my 6-pack, but resisted.
The big test was now to be done... started the engine, took a peek through the cabin step to make sure the belt had not spun off in some weird way (and it hadn't), jumped out into the cockpit, stepped over the open engine compartment carefully and leaned over to port side to check water splashing out the exhaust (and it was). I was at this point convinced that more water was splashing out from the exhaust port than what I used to observe prior to replacing my water impeller. Maybe it was my imagination... dunno for sure. No matter, splashing water was good to see.
Turned off engine and checked for leaks again... and none found... bilge below the water pump was nice and dry.
One thing that caught my attention while the engine was running and checking for leaks was that by shining a flash light at the impeller's pulley rotating it was possible to view the three bolts that could be easily removed. No such luck for the 4th hidden bolt head though. See photo below showing two bolts clearly as the pulley was rotating with engine idling.
That's it... all done... and if anyone has further suggestion on how to make this an easier task on the R-25 I'm all ears.
Having gone through this impeller replacement I'm very hesitant about doing it again, but time has a funny way of healing 'old wounds', so who knows... as next time should be easier. I just need to slim my arms down and extend them another 6 inches and the job should be a snap.
Now to my 6-pack.
😀 :roll:
Photos below
Wooden coat hanger rod used to coax the belt onto the lower portion of the impeller's pulley precisely
Close up showing how the wooden rod was used/manipulated with my left hand as I 'walked' the belt on.
Photo shows the upper two bolts clearly while the impeller's pulley was rotating.