PowerTech owners: the hub failure you won't feel, but will pay for

Submariner

Channel Surfing
Joined
Feb 2, 2020
Messages
1,869
Location
Everett, WA
Website
www.letsgochannelsurfing.com
Fluid Motion Model
R-27 (Outboard)
Hull Identification Number
FMLT2702C021
Non-Fluid Motion Model
https://tinyurl.com/yrv84xdm
Vessel Name
Channel Surfing
MMSI Number
368187810
Disclosure: PowerTech sponsors our YouTube channel and I did the testing on the SCE5-15 Channel Surfing edition.

Our fuel economy dropped from 1.7+ mpg to 1.4 at cruise.
At WOT the engine hit 5,900 rpm at 33mph which caught my immediate attention.
It normally tops out at 5,700 rpm at 38mph.
Cruising speed was usually 4800 rpm, but had moved to 5300 rpm to maintain 28mph.

Higher RPM and lower speed means slip, a lot of slip. The power isn't making it into the water.

Totally unrelated, I had a PowerTech OFS5-15 prop to test on my boat. It actually performed better than I expected. Running the OFS5-15 showed me the engine was fine and the problem was in my SCE5-15 prop. I took off the prop, pressed out the Cushion-Lok hub and found black rubber rods were SHREDDED, some of them MELTED from heat. The blades were perfect, it ran smoothly with no vibration, and the hole shot was normal. I have at least 4 engine hours at cruising speeds running the boat this way.

Nothing felt wrong except the fuel burn.

What happened? Coming back from the Roche Harbor Rendezvous, we ran over a commercial fishing net at 28mph. That net slowed the boat down like a jet landing on an aircraft carrier when it grabs the tail hook. However, no fouling of the prop occurred, so after a brief stop we continued our journey home.
The change in data started that day. Coincidence? I can't prove this is what caused it, but it seems plausible. I think that the net grabbed the prop, slowing it down while the prop shaft kept turning under power which spun the hub, the net probably shredded, releasing the boat/prop clean.

PowerTech makes two different types of cushion lok hubs. The Gen1 is the older style that uses rods. The Gen3 is the newer style that uses rubber rings.

The hub serves two purposes:
1) Shifting into and out of gear, reduces the "clunk" making shifting softer and quieter.
2) If you hit something in the water, the hub is designed to fail. This saves the lower unit gears and the propeller which are more expensive to repair.

A replacement cushion lok hub is less than $100 and takes a few minutes with basic tools (big hammer, "Thor") to repair. A lot less expensive than a prop or lower unit.

Worth checking:
  • Know your baseline WOT RPM, top speed, and mpg at cruise.
  • If RPM goes up while speed goes down, suspect the hub before the engine.
  • The prop should have "Generation 1" or "Generation 3" imprinted on the prop hub to indicate which cushion lok hub you have installed.
The Channel Surfing edition props come with the Gen 3 hub, except mine, which came with the Gen1. I had one of the first all stainless Channel Surfing edition props.
My OFS4 prop, used in prop testing with PowerTech in 2024 had the Gen3 hub. This same OFS4 prop had the Gen1 hub when I went to SE Alaska.
Both hub's work well, props are pictured below with the hubs removed illustrating the difference.

A replacement hub on the way from PowerTech and my spare SCE5-15 prop arrived yesterday!

I usually carry a spare prop onboard as It's not a matter of if I hit something, it's a matter of when.

Gen 1 (Rods) Cushion Lok hub
IMG_1970.jpeg


SCE5R15-EXT Channel Surfing edition with a Gen1 (rods) hub, shredded and melted. PowerTech OFS4R15 with a Gen3 (rings) cushion lok hub.
IMG_1971.jpeg


Screenshot 2026-09-27 at 7.34.53 PM.png


Spare prop holder, mounted to the deck. This is from 2023, SE Alaska, when I used my 3 blade as a backup. I now have a SCE5-15 Channel Surfing edition prop as my spare.
IMG_0316.jpeg
 
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Good to know, but hope I never need to know. I'm happy with the SCE5-15 Channel Surfing edition and hope it doesn't have a similar experience.
 
Martin, can you expand on how the PowerTech OFS5-15 prop performed? I'm curious if it's worth trying down here in SoCal because most of our boating is offshore in somewhat rough seas. I'm wondering how it would compare to the SCE5-15 prop when the boat is fully loaded for an offshore trip to our local islands.
 
Martin, can you expand on how the PowerTech OFS5-15 prop performed? I'm curious if it's worth trying down here in SoCal because most of our boating is offshore in somewhat rough seas. I'm wondering how it would compare to the SCE5-15 prop when the boat is fully loaded for an offshore trip to our local islands.

The OFS5R15-EXT performed better than I expected but it didn't outperform the SCE5R15-EXT. I'm still going through the data as it wasn't a great day to prop test. I had to find shelter behind Hat island to get a WOT test as it was a bit breezy out with a very choppy sea state. I'll post more about it later after I'm done going over all the numbers in further detail.

Opportunity was knocking
I've been working with another boater on a C288 with twin F250s. He had a pair of OFS5-16's (catalog prop's, not the Channel Surfing edition). His WOT was 5400. The thought was, if we drop pitch to 15 that should give him the extra 200 RPM he's looking for. Another friend of mine has a Jeanneau 895 and is working on prop sizing his twin F250's. He had a pair of OFS5-15s Channel Surfing edition with a WOT of 5400RPM. He ordered a pair of PowerTech OFS5-14s Channel Surfing edition to try and bring his WOT RPM to 5600+ RPM. I borrowed the OFS5-15's to loan to the C288 owner. (The OFS5-15s were awful on the C288). I then found myself in possession of an OFS5R15 Channel Surfing edition and a free weekend at the same time. So I threw the wheel on my boat and went for a test ride. My original prop was the PowerTech OFS4 in a 15 pitch. It had a lot of slip and I always wondered what the OFS5 in a 15 pitch would do. Curiosity got the best of me.
 
I'm curious if it's worth trying down here in SoCal because most of our boating is offshore in somewhat rough seas. I'm wondering how it would compare to the SCE5-15 prop when the boat is fully loaded for an offshore trip to our local islands.

I can't imagine your water in SoCal being any different than crossing the Dixon Entrance, which is 60 miles of open ocean, or Cape Caution which is 35 miles of open ocean. The weather will have a bigger impact than any prop you put on. We've crossed both using an OFS4R15 catalog prop without issues (other than fuel efficiency wasn't great).

I would ask, based on your question, what does the SCE not do, that you're looking for in a prop?
 
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