R23 Solar panel upgrade - pics!

briandunnington

Well-known member
Joined
Sep 14, 2020
Messages
139
Fluid Motion Model
C-242 C
Vessel Name
Salty Lass
I have been slowly planning and working towards our solar upgrade on The Salty Lass and finally finished it up. I took a lot of inspiration from @Submariner and the upgrades they did to Channel Surfing, but made a few changes to suit our different boat and different power usage.

When we first got the boat, the first upgrade I did was to add the Victron BMV-712 battery monitor. That was great for learning how much electricity we generally used. More recently, I also upgraded to the Victron 100/30 MPPT solar controller - I was still using the stock solar panel, but was preparing for the new panels.

The stock panel on our 2018 R23 is a paltry 90 watts, which didnt even fully keep up with the refrigerator running. We are not super heavy electrical users, but I wanted to make sure we would be energy independent, so I decided to upgrade to 350 watts via two 175w Custom Marine Products panels. The 175w panels are square shaped, which would make them take up a lot of space if mounted side-by-side, so I decided to mount them front-to-back, essentially making a big rectangle. This allowed me to keep the sides of my rack free for other uses. In order to mount them, I used some aluminum channel strut (aka Unistrut) - I bolted the two panels to each other and then to the channel strut to make one solid unit. I chamferred the ends and used the Gemini rail mounts to attach to the roof racks.

I am really happy with the way it all turned out. It just so happened that @Submariner was visiting the Langley marina the day I got these installed and I think I even got his seal of approval =)

solar_far.jpg


solar_close.jpg


solar_side.jpg


Here are some of the numbers from yesterday - it was pretty sunny, but there was some smoke in the air and it is the tail end of September in the PNW. For reference, I had never seen more than about 60 watts from the old panel on the brightest sunniest day with the old panel.

solar_app.png


(NOTE: It is obvious in hindsight, but one thing I learned the hard way: the MPPT controller can output up to 30 amps (that is why it is called 100/30), so the fuse between the controller and the battery needs to be sized accordingly. The stock configuration included a 10 amp fuse and my old PWM controller and 90w panel never got close to that. With the new panels and controller, I blew the fuse when the sun was out and energy was flowing into the battery. Since my wiring was already 10AWG, I replaced it with a 30amp fuse and all has been fine since,)
 
Great upgrade, I've been looking at doing something similar too.

I'd point out that 10 awg is probably the minimum wire size, you might already be pushing it depending on the length between your charge controller and your batteries. I don't know the setup on the R23, but on the R31 the run is longer than 10 feet, and I'd consider this a critical circuit because a 10% voltage drop means you aren't providing a proper charging voltage

https://www.bluesea.com/resources/1437
 
watson1987":3jgk142e said:
Great upgrade, I've been looking at doing something similar too.

I'd point out that 10 awg is probably the minimum wire size, you might already be pushing it depending on the length between your charge controller and your batteries. I don't know the setup on the R23, but on the R31 the run is longer than 10 feet, and I'd consider this a critical circuit because a 10% voltage drop means you aren't providing a proper charging voltage

https://www.bluesea.com/resources/1437

Luckily (?) for me, my boat is small and the run is short. I mounted my controller in the same port lazarette as the battery so the wire run is less than 5 feet.
 
Brian, Nicely done, good meeting you and Martin at the docks in Langley. If I ever decide to update my solar panel will reach out for advice.
 
Beautiful job, thank you for sharing. Do you have photos of the wire run? I’m about to install panels on a 2017 w/o the factory system. Also, did you consider flex panels mounted on the canvas?

Again, thank you for sharing the great installation
 
Submariner":xo78v9de said:
Very nicely done!!

Thanks Martin - it was great to chat with you and all of your posts and videos about your upgrades were very helpful to me.

DillyDally":xo78v9de said:
Brian, Nicely done, good meeting you and Martin at the docks in Langley. If I ever decide to update my solar panel will reach out for advice.

Nice meeting you too! It is always fun for me to see how other owners have outfitted their boats for their own combination of uses. I will definitely be stealing your skinny roof rack idea for crab pots. Definitely hit me up if you start thinking about a solar upgrade.

MonteCraft":xo78v9de said:
Beautiful job, thank you for sharing. Do you have photos of the wire run? I’m about to install panels on a 2017 w/o the factory system. Also, did you consider flex panels mounted on the canvas?

My boat already had a stock panel, so I just reused the wiring. The whole operation consisted of cutting the wires that came up out of the roof, crimping on the MC4 connectors, and plugging the new panels in (mine are wired in series). As far as I can tell, the wires run down the aft port corner of the cabin to the electrical panel (that is where the stock solar controller is located).

I did consider the flexible panels, and Custom Marine Products has some flexible panels that look really nice. I thought placing them on the canvas would be a good idea since it would keep the roof rack free. But in the end I liked the rigid panels and mounting options on the rack, so that is what I used. I would love to see some pictures of flexible panels installed on the canvas though.
 
Regarding wire run, on my R23, the solar wires ran to starboard side to the port window wire run, down behind the galley, under the floor and up to power panel and solar controller. It was a little challenging pulling wires under the floor as they wanted to get stuck on edges.

For my R23, I built a rack that sits on top of the bimini for the solar panel. That allows use of the cargo rack for rocket box, kayaks and crab pots. It also puts the solar panel in a location less likely to get shaded but adds more weight to the back end of the boat.
 
Nice post! Also found a lot of good info on your MPPT upgrade thread. Thanks!
 
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