Recurring Water in Fuel Alarm/Thruster Issues

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There are two ways of gaining access to the bottom of the tank. 1) through the fuel sender opening ( requires removing sender and installing a new gasket upon completion. 2) removing a fuel pick-up and installing a longer tube to reach the bottom of the tank. I have used #2 with good success and installed a tee fitting to one of the unused pickups on my tank.While doing this project I also removed the screen from the pick-up tubes. They are not needed for diesel fuel and over a period of time can get clogged. I have installed a fuel polishing system in the boat along with a Aux. fuel tank to prevent what happened to your boat. Photos are in my Album. Describing the system and draining the tank.
 
Thanks, Brian. I've read the description of your project. I'm not sure our tank configurations are the same. I'm pretty certain I couldn't fit an aux tank into the engine bay of the R29. The generator consumes most of the available space.

But it certainly gives me some idea of how to proceed.

Gordon
 
I treat every gallon of diesel that goes into my boat with FPPF. https://fppf.com/product/marine-forumla ... treatment/

With over 1000 hours on the Yanmar I have never had a fuel related problem (knock on wood). From what I understand this is the only product Yanmar recommends. You should check with Volvo as to what product they recommend you use.
 
I believe there are several treatments such as Biobor that will slow down the formation of the slime that grows on the interface between the water in the bottom of your diesel tank (if any) and the fuel itself.

Once water is present, I don't believe these treatments will dissolve or emulsify the water such as the alcohol-based treatments might do in gasoline.

This is both good and bad. Once you observe a small amount of water in the bottom of your fuel filter - either directly or by sampling the filter and letting it settle in a small, tall, glass container, you can remove the water mechanically as Brian suggests.

I use a small flexible plastic tube such as a refrigerator ice maker supply tube, and tape it to a plastic rod like the kinds the exterminators use to mark a sprayed lawn. Then I remove the tube that draws fuel from the top of the tank, clean and remove the screen and insert the small clean out pipe. I attach the pipe to a sall electric "universal" fuel pump and to a racor filter - leading the output back into the tank.

I pump in a circle until no water shows up in the filter for 30 minutes of pumping. This takes several cycles as I stop and drain whatever water is found frequently until none is observed.

You can pull a cup or so of water out on each cycle. I use a soda bottle to draw off the water by holding it under the valve on the bottom of the Racor, decanting the fuel back into the tank if any gets into the bottle.

There is nothing wrong with the fuel and most of the tank is not really dirty, just water and slime that you can filter out.

Once you are done, assemble and inspect the fuel separator on the bottom of the Racor every few hours until no water is observed - then change the Racor element once more and you should have no more problems.

Dirty and time consuming, but fairly easy and reliable.
 
Thanks, Brian! Thanks, Stu!

Gordon
 
I've also had a problem with the "Water in fuel" alarm on my c28 with Volvo Penta D4 260. It would appear when I first cranked the engine. I would shut it down, turn the battery switch off and on and then restart the engine. This took care of the problem for awhile until the alarm kept coming on after every restart. I installed a new sensor but this did not solve the problem. Recently my starting battery has been unable to crank the engine when its cold and I have to turn on the crossover switch to start it. (My boat is a 2013 with the original batteries so yes I'm going to replace them). I noticed when I do this the alarm does not come on. I'm thinking low voltage is tripping the alarm. I spoke with Kevin Lamont of Ranger Tugs at the SW FL Rendezvous and he agreed.
 
I've never received a "Water in Fuel" alarm. When the problem first appeared, I got a Check Engine warning accompanied by the code MID: 128 PSID: 50 FMI: 0 OC C: --- STATUS: INACTIVE

I took a picture of the display and texted it to the mechanic that services my engine. His diagnosis was a bad filter or clogged tank pickup. Upon inspection, the filter was clearly clogged.
 
If there is no water in fuel then the problem may be in sensor. Nevertheless keep your tank full of fuel to reduce condensation.
 
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