R27 LE 2020 - list of issues resolved during 2023 season

Jcat2010

Well-known member
Joined
Sep 4, 2022
Messages
201
Fluid Motion Model
R-27 (Outboard)
Vessel Name
Barchetta
My boat is a 2020 R27 LE that I bought from original owner last year. Here's the list of annoying items that were never addressed by the original owner. Maybe help others in similar situations.
Items found in pre-purchase survey:
1)Propane locker really needs a better drain since it leaves enough water in the bottom to rust the bottom flanges of the propane tanks. Also doesn't help that the cupholder don't have tubing connected to the nipples to drain any water to the bottom of the locker, rather than the top of the cylinders. Added tubing and raised the cylinders on the rubber checkwork lattice so the slosh wouldn't rust the bottom.

2)The center lazarette hatch gas cylinders were not just bad, but inadequate to hold the hatch up. replaced with larger cylinders and added a hinged prop rod for extra support.

3) The grill outlet, behind the stern seat, was not an ignition safe GFCI. With the gas tank and the genset in the same compartment, this was both USCG and AYBC issue. Moved the GFCI to the rear power panel and daisy chained the power to a non GFCI outlet in the original location.

4) Somehow the bilge high water alarm got missed on this build, so I added on of these also.

5) the genset heat exchanger had a leaky end cap that turned out to just need a new gasket.

6) the cockpit canopy had a lot of the velcro stitching that had deteriorated and made the canopy pretty saggy. Had restitched with a UV durable thread.

7) some of the trim tab fasteners were missing or corroded. Turns out that the original dealer had not mounted anodes on the tabs and once we dug into it half the fasteners had to be removed and replaced and resealed.

Now, for the stuff the survey didn't find:

The garboard drain had to be replaced, the original was bronze, with a brass plug and had corroded to where the plug was not removable. Replaced with Bronze/bronze garboard drain.

The genset, Westerbeke, is very sensitive to the oil level and type. Ran fine for the 10 minutes during survey, but in real world after 20 minutes on water run the unit would trip on low oil pressure. Turned out the 50hr maintenance used 30 wt oil and overfilled. Drained and refilled with straight 40 oil and was very careful to fill just to the manual level. Runs fine.

AFT bilge pump quit working on automatic. Bad splice was located very close to the pump. Should have been made at the end of the 3' leads that come with pump, up where things are dry. Redid slices, but will likely have to replace over time with pump with longer leads.

Found several "loose" screws in the swim platform insert. Removed and learned that several of the holes were either drilled too large, or had wallowed out. Refilled with epoxy, redrilled and resealed.

Had trouble with the AC thermostat - erratic temp issues, set temp and actual temp were never right. Turns out the remote temp sensing thermocouple was all coiled up next to the junction box, not anywhere near the air return grille, and there were lots of leak paths in the monkeyfur panels that bypassed the return filter. Sealed up the leak paths and relocated the thermocouple to the cave, near the return grille. Much better, but still working on the best location to have the cabin temp close to set temp.

Bottom paint- after three light seasons getting repainted each season, by the third season it was evident that the epoxy bond layer was coming off. Upon hauling and pressure washing, there were many "patches" where we could see shiny blue gelcoat. Clearly the original dealer didn't properly prep the hull (60 grit blast or sand) for whatever they used as initial epoxy bond layer.
Rather than patch up the failed spots, and risk that next season there would be others, we had the whole thing blasted and re-epoxied. Then bottom painted.

Found that there is a substantial air gap between the cabin sole plate and the cabin door frame, at the stern of the cabin. Still trying to find a solution, but either air leaks or water leaks are the result. Also, found that there is no seal between the bilge above the gas tank and the cabin, as the cable pass between the two is not sealed. More later.
 
Congratulations! Thats a lot of work!
Not to minimize your efforts, but that’s about what I would expect that needed to be done on a FM boat by an attentive owner. Too bad the original owner didn’t do more!
Now that you’ve tackled some deferred maintenance issues and started upgrading/customizing your boat I’m sure you will be happy with the efforts of your work! It takes me 2 years of similar off season project work to get a FM boat “dialed in” the way I want it to be!
 
Good to know it's about the norm. Yes, I've learned the hard way that a lot of FM buyers are first time boaters and just ignore a lot of stuff, then sell. Just coming from another brand where the last two used boats didnt require that much work, and when there was work to do they had made provisions like spare fire-aft conduits, etc., it's been a bit disappointing.

But, now that's behind me and time to focus on usability.
 
Similar experiences with my 2020 R-27. Am just now installing the missing bilge high water alarm. Do you know where the pick up for the existing wiring is? I can see it coming from the quarter berth fuse block but can’t find it in the helm.

And where did you install the sensor?

Thanks!!


Sent from my iPhone using Tapatalk
 
I pulled new wires, from the fuse block to the bilge. And up to the helm. I mounted the sensor on the side of one of my strainers.. still haven't drilled the hole for the monitor head, but planning to put it on the side under the throttle binacle
 
Similar issues on my 2021 R25. To confound it, it appears they did some one off wiring that isn't on the schematic. It's taken me almost an entire year to get it sussed and straightened out. No high water alarm on mine either...
 
One of wiring 😉. A Ranger Tug Hallmark, especially on LE models. The best one off was a tug we looked at last year, it might have been one of the first attempts at lithium. The batteries were some imported, non certified, Chinese prototypes that were, per the importer, specifically for prototypes and bench tests, of for resale. Of course everybody feigned ignorance on how these got in the boat, but that's how it showed up at the dealer.
 
Thanks! I found where the wiring harness ends for the bilge alarm—it was tucked under the throttle. Glad to have an easy power and neutral for the panel. Still gotta figure out where the signal wires end up!

1ee72192cb9b815fb3fa00a153ea1731.jpg



Sent from my iPhone using Tapatalk
 
Can you provide some guidance on where under the throttle you found the bilge alarm wiring? I poked around and wasn't able to locate. Right under throttle, or radio? Any guidance would be appreciated.
 
More factory holidays….

This morning my kids woke up from sleeping in the tunnel on my 2021 ranger 25. They were soaked….. I figured it must be the ac unit. Took everything apart and eventually found that the drain hose connected to the shower sump was clamped on, but to a plugged fitting. It said cut in big letters. So whomever installed it just stuck it on there. Thank goodness they used two clamps….

Ruined the trip as all their clothes are wet. This is like the 5th thing we’ve found that is clearly from a lack of attention to detail or quality control. Really starting to change my opinion of the quality of the boat.
 
Jcat2010":3btf286u said:
1)Propane locker really needs a better drain since it leaves enough water in the bottom to rust the bottom flanges of the propane tanks. Also doesn't help that the cupholder don't have tubing connected to the nipples to drain any water to the bottom of the locker, rather than the top of the cylinders. Added tubing and raised the cylinders on the rubber checkwork lattice so the slosh wouldn't rust the bottom.

I have this problem on my 2019 R-29 CB. I tried raising the cylinders on padding, but could not get the cover closed.

Instead, each time I refill a cylinder, I scrape all the rust off with a wire brush and touch it up with undercoating and rustproofing spray paint. You can buy it in most hardware stores; it's designed for cars/trucks in winter salt or coastal conditions. Each time I pull a tank, there's less spraying to do. Just don't spray over any tank date stamps or stickers.

I think the real solution is to find tanks in the same size that won't rust. Aluminum? Fiberglas? I don't know but we really do need a better solution.
 
Jcat2010":6gvsu1yf said:
3) The grill outlet, behind the stern seat, was not an ignition safe GFCI. With the gas tank and the genset in the same compartment, this was both USCG and AYBC issue. Moved the GFCI to the rear power panel and daisy chained the power to a non GFCI outlet in the original location.

4) Somehow the bilge high water alarm got missed on this build, so I added on of these also.

Oooh, you know... I should check my '18 27 OB regarding #3.

I really need to do #4.
 
Jcat2010":36e1cl92 said:
Can you provide some guidance on where under the throttle you found the bilge alarm wiring? I poked around and wasn't able to locate. Right under throttle, or radio? Any guidance would be appreciated.
Was away from the boat… From your other post it sounds like you found the wiring— indeed under the radio. I’m still looking for where the brown and white sensor wires terminate. As far as I can tell they are not in the wire loom running starboard aft. I’ll let you know if I find them!
 
I have this problem on my 2019 R-29 CB. I tried raising the cylinders on padding, but could not get the cover closed.

Instead, each time I refill a cylinder, I scrape all the rust off with a wire brush and touch it up with undercoating and rustproofing spray paint. You can buy it in most hardware stores; it's designed for cars/trucks in winter salt or coastal conditions. Each time I pull a tank, there's less spraying to do. Just don't spray over any tank date stamps or stickers.

I think the real solution is to find tanks in the same size that won't rust. Aluminum? Fiberglas? I don't know but we really do need a better solution.
How about putting the tank in a heavy plastic bag? Not thick enough to raise it, but would keep saltwater away from the bottom of the tank.
 
I have this problem on my 2019 R-29 CB. I tried raising the cylinders on padding, but could not get the cover closed.

Instead, each time I refill a cylinder, I scrape all the rust off with a wire brush and touch it up with undercoating and rustproofing spray paint. You can buy it in most hardware stores; it's designed for cars/trucks in winter salt or coastal conditions. Each time I pull a tank, there's less spraying to do. Just don't spray over any tank date stamps or stickers.

I think the real solution is to find tanks in the same size that won't rust. Aluminum? Fiberglas? I don't know but we really do need a better solution.
Rusty propane tanks really bother me also. I coated the bottom of mine with "Flex Paste", a super thick rubberized coating that you spread on with a spatula. I also made a few other changes to the locker as well. (There is a post on Propane Locker Improvements). I'm convinced that the "drain" holes let IN more water than they let out.
 
The drains aren't the "best" as they're not really a true low point. I doubt they are "letting in more than they let out" as they drain above the waterline and on the side, So unless you're burying your engines, that's not likely the issue. The cupholders don't help, as they also drain down onto the tanks, unless you add some hose to route them to the bottom of the compartment. And the lid needs a good solid latch to keep it tight against the gasket. Every boat is a compromise, this is just one of those annoying aspects of the R27.
 
The drains aren't the "best" as they're not really a true low point. I doubt they are "letting in more than they let out" as they drain above the waterline and on the side, So unless you're burying your engines, that's not likely the issue. The cupholders don't help, as they also drain down onto the tanks, unless you add some hose to route them to the bottom of the compartment. And the lid needs a good solid latch to keep it tight against the gasket. Every boat is a compromise, this is just one of those annoying aspects of the R27.
Oh Sorry, I didn't quite realize where your tanks are. Mine are pretty well sealed up in a seperate locker on the swim platform. In my case, it's not rainwater getting in there...it's saltwater.. They were originally only 1/4" off the deck but I raised the locker by another 1/2" and it helped but I'm thinking of plugging the holes entirely. If no water gets in...why have holes?
 
Back
Top